CALCULATORS BY INDUSTRY

Chemical processing calculators

Explore flow, concentration, mixing, heat and material-balance arithmetic.

32 free tools. No signup. Methods, examples and source links on every page.

Petroleum Barrel Volume

Convert petroleum barrels, U.S. liquid gallons, liters and cubic meters. The barrel is explicitly 42 U.S. liquid gallons, with no temperature correction.

Use petroleum barrel volume →

Water Flow Unit Conversion

Convert a steady volumetric flow between liters per minute, liters per second, cubic meters per hour and U.S. gallons per minute.

Use water flow unit conversion →

Liquid Mass & Volume

Estimate liquid mass from volume, or volume from mass, using your entered density. See liters, cubic meters, kilograms, tonnes and pounds together.

Use liquid mass & volume →

Flow-Weighted Concentration

Calculate a nonreactive combined concentration from up to three matched stream flows and constituent concentrations. See each stream’s contribution to the total mass rate.

Use flow-weighted concentration →

Hydraulic Retention Time

Calculate nominal hydraulic retention time from working liquid volume and representative throughflow. Keep the ideal ratio separate from real mixing or treatment performance.

Use hydraulic retention time →

Wastewater Mass Loading

Estimate a daily constituent mass rate from representative liquid flow and mg/L concentration. Extend the same constant conditions over an entered period.

Use wastewater mass loading →

Pipe Flow Velocity

Calculate pipe velocity from flow rate and actual internal diameter. Enter L/s, L/min, m³/h or U.S. gpm with mm or inches, and see mean velocity in m/s and ft/s.

Use pipe flow velocity →

Sensible Heat Energy

Calculate signed ideal heat transfer from mass, an entered specific heat and a temperature change. Keep material energy separate from heater input and losses.

Use sensible heat energy →

Compressed Air Leak Cost

Calculate the electricity cost of a measured compressed air leak in CFM or m³/min, using pressurized hours and matched compressor energy data.

Use compressed air leak cost →

Compressed Air Unit Cost

Calculate electricity-only cost per m³ and measured kWh per m³ from total compressor electricity and total delivered air volume for the same period.

Use compressed air unit cost →

Steam Energy Cost

Value a stated steam mass using reviewed steam and feedwater enthalpies, a matching boiler efficiency and an entered fuel rate.

Use steam energy cost →

Boiler Blowdown Energy Scenario

Thermal energy above the makeup state is blowdown kilograms × (blowdown enthalpy − makeup enthalpy) ÷ 3,600, giving kWh from kJ.

Use boiler blowdown energy scenario →

Ideal Flash Steam Fraction

Ideal flash mass fraction = (initial liquid enthalpy − final saturated-liquid enthalpy) ÷ (final saturated-vapor enthalpy − final saturated-liquid enthalpy).

Use ideal flash steam fraction →

Reynolds Number

Dynamic-property mode uses Re = density × velocity × characteristic length ÷ dynamic viscosity.

Use reynolds number →

Solution Dilution Arithmetic

On matching compatible mass-per-volume or molar concentration bases, stock concentration × stock volume = target concentration × final solution volume.

Use solution dilution arithmetic →

Before you use these calculations

Use the same constituent and analytical basis across streams.

Supply properties for the actual composition and temperature.

Reactions, phase changes and safe operating limits require separate analysis.

Start with the example, replace the assumptions with your measurements, then change one input to see its effect. Save or export the scenario if you need to keep its basis.

How Case calculators are built and checked →

Read practical calculation guides or browse another industry.