Machining & expected-yield budgets

Machining Batch Cost Calculator

Spread setup and whole expected-start costs over a required good-part batch.

168 / MACHINING BATCH COST

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Starting values are illustrative. Use your own costs, rates and assumptions.

INPUT GROUP 01

Entered assumptions and matching units

YOUR CALCULATION

Spread setup and expected scrap allowance over required good parts.

Whole starts under the entered yield allowance

112

Setup plus started-part cycle minutes

396

Modeled batch cost

$1,068.00

Cost per required good part

$10.68

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Illustrative inputs loaded. Replace them with your own assumptions.

How the machining batch cost calculator works

Whole starts equal required good parts divided by one minus scrap fraction, rounded upward. Batch time is one setup plus all started-part cycles. Price that time at the machine rate and add tool/material allowance per start.

Expected scrap is a planning allowance, not a probability guarantee of enough accepted parts. Total rounds once to cents; cost per required good part is separately rounded. A supported yield greater than zero is required.

Zero demand suppresses the batch. Labor belongs in the entered machine rate if desired. No tooling, speed/feed setting, tolerance, material suitability or machine capability is inferred.

Worked example

One hundred good parts with 10% scrap allowance require 112 starts. Sixty setup minutes plus 112 three-minute cycles is 396 minutes. At $60/h plus $6/start, cost is $1,068. Requiring 101 good parts gives 113 starts and $1,077.

Sources and assumptions

The source material explains the underlying calculation or pricing structure. Entered prices, costs, schedules and scenario choices are your assumptions; this tool does not obtain supplier quotes or predict actual results.

Calculation methods, testing and sources · Practical calculation guides